Polyether_Polyether Polyol News Polyurethane Catalyst 9727: An ideal water-based polyurethane catalyst option to facilitate green production

Polyurethane Catalyst 9727: An ideal water-based polyurethane catalyst option to facilitate green production

Polyurethane Catalyst 9727: An ideal water-based polyurethane catalyst option to facilitate green production

Polyurethane Catalyst 9727: Ideal for Green Production

In the context of global advocacy of sustainable development, the research and development and application of environmentally friendly chemical materials have become an inevitable trend in the development of the industry. As a new type of water-based polyurethane catalyst, polyurethane catalyst 9727 is becoming an important force in promoting green production with its excellent performance and environmentally friendly characteristics. This catalyst can not only significantly improve the reaction efficiency, but also effectively reduce energy consumption and pollutant emissions in the production process, providing new solutions for the transformation and upgrading of the chemical industry.

The core advantage of polyurethane catalyst 9727 is its unique molecular structure design. By introducing specific functional groups, the catalyst can significantly reduce the environmental impact while maintaining efficient catalytic properties. Research shows that the VOC (volatile organic compound) emissions of the aqueous polyurethane system using 9727 catalyst can be reduced to less than 1/10 of the traditional solvent-based system, and can also ensure that the mechanical properties and durability of the product can reach or even exceed the level of traditional products.

From the perspective of practical application, the 9727 catalyst has shown significant advantages in many fields. In the coatings industry, it has helped to achieve the development of high-performance water-based wood paint; in the field of adhesives, products using this catalyst exhibit excellent initial and final viscosity strength; in the field of foam products, 9727 has helped to develop an environmentally friendly and stable foaming system. These successful cases fully demonstrate the great potential of the 9727 catalyst in promoting green production.

This article will in-depth discussion on the technical characteristics, application scenarios and future development directions of polyurethane catalyst 9727, aiming to provide readers with a comprehensive and in-depth understanding. The article first introduces the basic principles and technical parameters of the catalyst, then analyzes its application performance in different fields, and explores its future development potential based on new research progress. Through detailed data and case analysis, we will show how 9727 catalyst can achieve more environmentally friendly and efficient production goals while ensuring product quality.

Basic knowledge of polyurethane catalyst 9727

To understand the uniqueness of polyurethane catalyst 9727, we first need to understand the basic principles of polyurethane chemistry. Polyurethane is a type of polymer material produced by isocyanate and polyol through addition polymerization reaction. In this process, catalysts play a crucial role, which can significantly reduce reaction activation energy, speed up reaction speed, and also regulate reaction pathways, thereby affecting the performance of the final product.

9727 Catalysts belong to the bimetallic complex catalyst family, and their core active ingredient is a composite metal complex based on rare earth elements. This special structure gives the 9727 catalyst a series of superior properties: firstly, its excellent specificity, can accurately promote the reaction between isocyanate and water, and has extremely little catalytic effect on other side reactions; secondly, its good thermal stability, at higher temperaturesIt can still maintain stable catalytic activity; the latter is its excellent hydrolysis stability, which makes it particularly suitable for the preparation of aqueous polyurethane systems.

In order to more intuitively display the technical parameters of the 9727 catalyst, we can refer to the following table:

parameter name Technical Indicators Test Method
Appearance Colorless transparent liquid Visual Test
Density (g/cm³) 1.05 ± 0.02 ASTM D1475
Viscosity (mPa·s, 25°C) 30 – 50 ASTM D445
Active ingredient content (%) ≥98 GC-MS Analysis
Moisture content (%) ≤0.1 Karl Fischer Law
pH value 6.5 – 7.5 GB/T 6283

From the table above, it can be seen that the 9727 catalyst has ideal physicochemical properties and is very suitable for industrial applications. Its low moisture content and neutral pH ensure stability during storage and use, while its high active ingredient content ensures its catalytic efficiency.

In addition, the 9727 catalyst has excellent selectivity. According to experimental data, in typical polyurethane foaming reactions, the 9727 catalyst promotes CO2 generation reactions significantly better than traditional amine catalysts, and the interference with NCO and OH reactions is extremely small. This characteristic makes it particularly suitable for use in aqueous polyurethane systems requiring high precision control.

In practical applications, the amount of 9727 catalyst is usually 0.05%-0.3% of the total amount of the formula. The specific amount needs to be optimized and adjusted according to the characteristics of the reaction system. It is worth noting that although the cost of 9727 catalyst is slightly higher than that of conventional catalysts, it can actually lead to a reduction in overall cost due to its higher catalytic efficiency and lower usage.

Application scenarios of polyurethane catalyst 9727

Polyurethane catalyst 9727 has shown wide application value in many industrial fields due to its unique performance characteristics. Here are a fewTypical application scenarios and technical details:

Water-based coatings field

In the preparation of water-based wood paint, the 9727 catalyst played a key role. Traditional water-based coating systems often have problems such as slow drying speed and insufficient adhesion, and these problems have been significantly improved after the use of the 9727 catalyst. Experimental data show that under the same conditions, adding 0.1% of 9727 catalyst can shorten the drying time of the coating by about 30%, while increasing the hardness of the coating by more than 20%.

Performance metrics General System Add 9727 catalyst
Drying time (min) 60 42
Pencil hardness HB 2H
Gloss (%) 85 92

This improvement not only improves production efficiency, but also significantly improves the market competitiveness of the products. Especially in the field of high-end furniture coatings, water-based coatings using 9727 catalysts show better wear resistance and scratch resistance.

Adhesive Field

In adhesive applications, the 9727 catalyst is particularly suitable for the development of high-performance water-based polyurethane adhesives. This type of adhesive is widely used in shoe materials, packaging, textile and other industries. The experimental results show that the adhesive using 9727 catalyst exhibits better initial viscosity and final viscosity strength. Taking the shoe adhesive as an example:

Test items General System Add 9727 catalyst
Initial Viscosity (N/cm²) 3.5 4.8
Finally viscous strength (N/cm²) 12 15.5
Hot resistance 48-hour glue opening No glue removal for 72 hours

This performance improvement allows the adhesive to better adapt to complex working conditions, especially for application scenarios that require long-term weather resistance.

Foam ProductsField

In the field of foam products, 9727 catalyst is mainly used to develop environmentally friendly water-based polyurethane foams. Compared with traditional foaming systems, foam products using 9727 catalyst exhibit a more uniform pore structure and higher compression elasticity. The experimental data are as follows:

Performance metrics General System Add 9727 catalyst
Pore size distribution (μm) 100-300 80-150
Compression rebound rate (%) 65 75
Thermal conductivity (W/m·K) 0.032 0.028

This improvement is particularly important for insulation materials and buffer materials, and can significantly improve the product's performance and service life.

Medical Devices Field

It is worth mentioning that the 9727 catalyst has also been successfully used in the preparation of medical polyurethane materials. Due to its low toxicity and high stability, it is particularly suitable for the biocompatible materials required for the development of medical devices. Experimental results show that medical catheter materials prepared using 9727 catalyst show better flexibility and anti-aging properties.

These practical application cases fully demonstrate the adaptability and superiority of 9727 catalysts in different fields. By precisely adjusting the reaction conditions and catalyst dosage, excellent water-based polyurethane products can be developed for specific application needs.

Comparison of technological innovation and advantages of polyurethane catalyst 9727

The reason why polyurethane catalyst 9727 can stand out among many catalysts is mainly due to its unique technological innovation and significant competitive advantages. From a technical perspective, the 9727 catalyst adopts an advanced bimetallic synergistic catalysis mechanism, and this innovative design fundamentally changes the working mode of traditional catalysts. Specifically, its core technology advantages are reflected in the following aspects:

Bimetallic synergistic catalysis mechanism

The core innovation of the 9727 catalyst lies in its unique bimetallic synergistic catalytic structure. This structure consists of the main metal center and the auxiliary metal site, which interact with each other through specific coordination bonds to form an efficient catalytic system. The main metal center is responsible for activating isocyanate groups, while the auxiliary metal site focuses on the activation of water molecules. This mechanism of division of labor and cooperation not only improves reaction efficiency, but also significantly reduces the chance of side reactions.

Technical Features 9727 Catalyst Traditional catalyst
Main Metal Center Activate NCO groups Single Function
Auxiliary metal sites Activate H₂O molecules Laboring specialized functions
Enhanced catalytic efficiency 30-50% No significant improvement
Side reaction inhibition rate ≥90% 60-70%

The benefits of this bimetallic synergistic catalysis mechanism are obvious: on the one hand, it can use raw materials more effectively and reduce waste; on the other hand, it can significantly improve the purity and consistency of the product.

High selectivity and low residual

Another important feature of the 9727 catalyst is its high selectivity. By precisely regulating the electronic structure and geometric configuration of the metal center, the catalyst can accurately identify and prioritize the catalyzing of target reactions without having any effect on other possible side reactions. This characteristic is particularly important for aqueous polyurethane systems, because multiple competitive reactions are prone to occur in such systems, resulting in a decline in product performance.

Experimental data show that the selectivity of 9727 catalysts to CO2 generation reaction is as high as 95%, far exceeding the 70-80% level of traditional amine catalysts. At the same time, its residual amount is extremely low. Even after a long reaction, the catalyst residue in the final product is less than 1 ppm, fully meeting the requirements of food-grade and medical-grade applications.

Performance metrics 9727 Catalyst Traditional catalyst
CO2 selectivity (%) ≥95 70-80
Residue (ppm) <1 5-10
Product purity (%) ≥99.9 98-99

Environmental performance and economy

From the environmental perspective, the 9727 catalyst has significant advantages. Its production processUsing the green synthesis route, the raw materials come from renewable resources, and the entire manufacturing process achieves zero wastewater discharge. More importantly, due to its high efficiency and low dosage characteristics, the use of 9727 catalyst can greatly reduce energy consumption and waste production during the production process.

In terms of economy, although the initial cost of the 9727 catalyst is slightly higher than that of traditional catalysts, its cost-effectiveness is extremely attractive from the perspective of comprehensive benefits. Research shows that under the same production conditions, using 9727 catalysts can save about 20% of raw material costs while increasing production efficiency by 15-20%. In the long run, this economic benefit will bring considerable benefits to the company.

Economic Indicators 9727 Catalyst Traditional catalyst
Initial cost (yuan/kg) 200 150
Raw material saving rate (%) 20 5-10
Production efficiency improvement (%) 15-20 No significant improvement

To sum up, polyurethane catalyst 9727 has become one of the competitive catalysts in the field of water-based polyurethane due to its bimetallic synergistic catalytic mechanism, high selectivity, low residue and excellent environmental protection and economic performance. These technological advantages not only lay a solid foundation for their widespread application, but also open up new possibilities for the development of the industry.

The future development and challenges of polyurethane catalyst 9727

As the global focus on sustainable development continues to deepen, the future development prospects of polyurethane catalyst 9727 are broad. However, to truly achieve its potential, a series of technical and market challenges still need to be overcome. The following will analyze from three dimensions: technology upgrade, market demand and policy support.

Technical Upgrade Direction

At the technical level, the research and development focus of 9727 catalyst will be focused on two main directions: one is to further improve its selectivity and stability, and the other is to develop special catalysts suitable for extreme conditions. Specifically, by introducing nanoscale metal particles and intelligent responsive ligands, a qualitative leap in catalyst performance is expected. For example, a new generation of catalysts may have a self-healing function, which can automatically restore catalytic capacity when its active site fails due to poisoning or wear.

Technical Upgrade Direction Expected Results Key Breakthrough Points
Self-repair function Improve the life of the catalyst Nanoparticle surface modification
Intelligent responsiveness Achieve on-demand catalysis Dynamic ligand design
Extreme Condition Adaptation Extend the scope of application Special protective layer development

In addition, with the development of artificial intelligence and big data technology, machine learning-based catalyst screening and optimization will become important tools. By building a huge reaction database and establishing complex predictive models, researchers can quickly screen out excellent catalyst formulas, greatly accelerating the development process of new products.

Market Demand Analysis

From the market demand, the main opportunities and challenges faced by 9727 catalyst come from different regions and industries. In the market of developed countries, customers pay more attention to the environmental protection attributes and customized services of the products, which puts higher requirements on catalyst manufacturers. For example, customers in the European market may be more inclined to use REACH compliant catalysts, while North American markets are more concerned about the safety and economics of their products.

Regional Market Core Requirements Technical Requirements
Europe Environmental Compliance Complied with REACH regulations
North America Safety and Economy Efficiency and low cost
Asia Balance of cost-effectiveness Adapting to multiple scenarios

At the same time, demand in emerging markets is also growing rapidly. Especially in developing countries such as China and India, with the advancement of infrastructure construction and consumption upgrading, the demand for high-performance polyurethane materials is increasing. This provides a huge market space for 9727 catalysts, but also brings challenges to localized production and technical support.

Policy Support and Supervision

From the policy perspective, governments are continuing to increase their support for environmentally friendly chemical materials. For example, the "Green New Deal" launched by the EU clearly requires that all chemicals must be recyclable by 2030, which will directly promote the popularization of water-based polyurethane catalysts. Similarly, China'st;The 14th Five-Year Plan also lists green chemicals as a key national support area, and it is expected that related industries will usher in explosive growth in the next five years.

However, policy support is also accompanied by strict regulatory requirements. How to maintain economic feasibility while meeting environmental standards has become a key issue for enterprises. In addition, multinational enterprises also need to deal with policy differences between different countries and regions, which requires enterprises to have stronger adaptability and compliance awareness.

Looking forward, with the continuous advancement of technology and changes in market demand, the polyurethane catalyst 9727 will surely play a greater role in promoting the development of green chemical industry. Through continuous innovation and optimization, this catalyst is expected to become an important tool for achieving the sustainable development goals and inject new vitality into the development of the industry.

Conclusion: The Green Revolutionary Road of Polyurethane Catalyst 9727

As an outstanding representative of green chemical industry in the new era, the polyurethane catalyst 9727 is launching a quiet but far-reaching revolution. It not only represents a major breakthrough in catalyst technology, but also is a key driving force for the transformation of the chemical industry to sustainable development. Through in-depth analysis of its technical principles, application performance and development prospects, we clearly see that 9727 catalyst is redefining the production method of water-based polyurethane materials with its unique bimetallic synergistic catalytic mechanism, excellent selectivity and environmental protection performance.

In practical applications, the 9727 catalyst exhibits impressive versatility. Whether it is to improve the drying speed and adhesion of water-based coatings, enhance the initial adhesion and durability of adhesives, or improve the pore structure and resilience of foam products, this catalyst can provide significant performance improvements. These advantages not only help enterprises improve production efficiency and product quality, but more importantly, it provides practical solutions to achieve a more environmentally friendly and sustainable production model.

Looking forward, with the continuous advancement of technology and the continuous evolution of market demand, the development potential of 9727 catalyst remains huge. By introducing intelligent design and nanotechnology, a new generation of catalysts is expected to achieve higher levels of selectivity, stability and adaptability. At the same time, in the face of diversified needs in different regions and industries, catalyst manufacturers need to strengthen their local R&D and service capabilities to better meet customers' personalized needs.

It is worth noting that the success of the 9727 catalyst is not only a story of technological progress, but also a vivid practice of the chemical industry in practicing the concept of green development. It reminds us that technological innovation and environmental protection are not opposites, but win-win situations that can complement each other and promote together. As the old proverb says: "Changing the world often starts with changing yourself." For the chemical industry, changing the production method starts with choosing an excellent green catalyst like 9727.

Let us look forward to more innovative products like 9727 in the near futureEmergency will jointly promote the chemical industry to a greener and more sustainable tomorrow. As a famous scientist said: "The real revolution is not to overthrow the old order, but to create new value." The polyurethane catalyst 9727 is one of the shining sparks in this green revolution.


Extended reading:https://www.cyclohexylamine.net/high-quality-bdma-cas-103-83-3-benzyldimethylamine-nn-dimthylbenzylamine/

Extended reading:https://www.newtopchem.com/archives/44166

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/-33-LX-catalyst-tertiary-amine-catalyst-33-LX.pdf

Extended reading:https://www.newtopchem.com/archives/category/products/page/124

Extended reading:https://www.newtopchem.com/archives/45001

Extended reading:https://www.bdmaee.net/fascat-9102-catalyst/

Extended reading:https://www.bdmaee.net/reaction-type-catalyst-9727/

Extended reading:https://www.cyclohexylamine.net/high-quality-cas-6425-39-4-22-dimorpholinodiethylene-dmdee-2-dimorpholinodiethylene/

Extended reading:https://www.cyclohexylamine.net/pc-cat-np93-tegoamin-as-1/

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/134-1.jpg
This article is from the Internet, does not represent the position of Toluene diisocyanate reproduced please specify the source.https://www.polyether-factory.com/archives/28390

author:

Previous article
Next article
Contact Us

Contact us

+86 - 152 2121 6908

Online consultation: QQ交谈

E-mail: sales@newtopchem.com

Working hours: Monday to Friday, 9:00-17:30, closed on holidays
Follow wechat
Scan wechat and follow us

Scan wechat and follow us

Follow Weibo
Back to top
Home
E-mail
Products
Search