Term amine polyurethane catalyst BL-17: Adhesion enhancement technology in high-performance sealants
Introduction: A wonderful journey about bonding
In the world we live in, whether it is the glass curtain walls of tall buildings, the precision components in the automobile industry, or the waterproof materials that can be seen everywhere in daily life, they are inseparable from a magical chemical substance - sealant. In this technological revolution in sealants, the tertiary amine polyurethane catalyst BL-17 is like a hero behind the scenes. With its unique charm and excellent performance, it provides strong support for the improvement of the adhesion of high-performance sealants.
Imagine if sealant is compared to a bridge, then BL-17 is the cornerstone of this bridge. It not only accelerates the polyurethane reaction, but also significantly improves the bonding strength between the sealant and the substrate, so that it still maintains stable and reliable performance in various complex environments. From the extremely cold Arctic to the unbearable heated desert, from high-humidity rainforests to dry areas with low humidity, BL-17 can provide sealants with amazing adaptability.
This article will conduct in-depth discussions on the tertiary amine polyurethane catalyst BL-17, from its basic principles to specific applications, from product parameters to actual case analysis, and comprehensively analyze how this catalyst plays a key role in the field of high-performance sealants. With rich data and domestic and foreign literature support, we will reveal the unique advantages of BL-17 in adhesion enhancement and explore its future development potential. Next, let’s embark on this wonderful journey of bonding technology together!
Basic principles and characteristics of tertiary amine polyurethane catalyst BL-17
What is a tertiary amine polyurethane catalyst?
Term amine polyurethane catalyst is a chemical specifically used to promote the reaction of polyurethane (PU). Its core function is to accelerate the reaction between isocyanate (NCO) and polyols or water to form polyurethane elastomers or foams. As a typical tertiary amine catalyst, BL-17 is highly favored in the field of high-performance sealants due to its efficient catalytic activity and excellent stability.
Simply put, BL-17 is like a "chemical matchmaker", which can quickly match the "chemical lovers" of isocyanates and polyols, allowing them to react quickly and form stable chemical bonds. This efficient catalytic action not only shortens the reaction time, but also improves the mechanical properties and bonding strength of the final product.
The chemical structure and working mechanism of BL-17
The chemical structure of BL-17 belongs to the tertiary amine compound, and its molecules contain one or more tertiary amino groups (R-NH2). These tertiary amino groups are highly alkaline and can effectively reduce the activation energy between isocyanate and polyol, thereby accelerating the reaction speed. At the same time, BL-17 also has certain selectivity, which can give priority to promoting the formation of hard segments, thereby improving the hardness and tear resistance of sealant.performance.
The following is a brief description of the working mechanism of BL-17:
- Reduce activation energy: The tertiary amine group reduces the energy required for the reaction by forming hydrogen bonds with isocyanate.
- Promote crosslinking reaction: BL-17 can accelerate the crosslinking reaction between polyols and isocyanates, forming a more dense network structure.
- Optimized Adhesion Performance: By improving the surface tension and interface bonding capabilities of the sealant, BL-17 significantly enhances its adhesion to the substrate.
Feature Summary
parameter name | Value or Description |
---|---|
Chemistry category | Term amine catalysts |
Active ingredient content | ≥98% |
Appearance | Colorless to light yellow transparent liquid |
Density (20℃) | About 0.95 g/cm³ |
Boiling point | >200℃ |
Solution | Easy soluble in organic solvents such as alcohols and ketones |
pH value (1% aqueous solution) | 8.5-9.5 |
From the table above, it can be seen that BL-17 has high purity and good physical and chemical stability, which laid the foundation for its widespread application in high-performance sealants.
The application advantages of BL-17 in high-performance sealants
Enhance the bonding strength
One of the significant advantages of BL-17 is that it can significantly improve the adhesive strength of the sealant. By promoting the crosslinking reaction between isocyanate and polyol, BL-17 enables the sealant to form a denser molecular network structure. This structure not only enhances the cohesion of the sealant itself, but also greatly improves the interface bonding ability between it and the substrate.
Experimental data show that when the appropriate amount of BL-17 is added, the tensile shear strength of the sealant can be increased by 30%-50%, while the peel strength can be increased by 20%-40%. This means that even under extreme conditions, such as violent vibration or repeated bending, the sealant can still adhere firmly to the substrateIt won't fall off easily.
Improving weather resistance
In addition to enhancing adhesive strength, BL-17 also has a positive impact on the weather resistance of sealants. Because it can effectively inhibit the occurrence of side reactions, BL-17 allows sealants to maintain better stability and durability during long-term use. Whether under ultraviolet irradiation or in acid rain erosion, sealants containing BL-17 can exhibit excellent anti-aging properties.
According to a five-year outdoor exposure test, the sealant added with BL-17 is better than the products without catalysts in terms of color changes, hardness reduction and deterioration of adhesive properties. This finding further confirms the important role of BL-17 in extending the service life of sealants.
Short curing time
For industrial production, efficiency often determines cost. BL-17 is equally excellent in this regard, which significantly shortens the curing time of the sealant, thereby improving the overall efficiency of the production line. Traditional sealants can take hours or even days to fully cure, and with BL-17 added, this process can usually be completed within minutes to hours.
In addition, BL-17 also allows manufacturers to flexibly adjust the formula according to actual needs to achieve good curing results. For example, in low temperature environments, the effect of temperature on reaction rate can be compensated by increasing the amount of BL-17; while in high temperature conditions, the amount of its use can be appropriately reduced to avoid problems caused by excessive curing.
Progress in domestic and foreign research and comparative analysis
International Research Trends
In recent years, European and American countries have made great progress in research in the field of tertiary amine polyurethane catalysts. For example, DuPont, the United States, has developed a new BL-17 modified catalyst, which not only retains all the advantages of the original product, but also makes breakthroughs in environmental performance. After rigorous testing, this modified catalyst has been proven to be healthy and environmentally friendly and comply with the requirements of the EU REACH regulations.
At the same time, the German BASF Group is also actively exploring the synergistic effects of BL-17 and other additives. Their research shows that when BL-17 is used in conjunction with a specific type of silane coupling agent, the adhesive properties and hydrolysis resistance of the sealant can be further improved. This combination solution has been successfully applied in several high-end construction projects and has received unanimous praise from the industry.
Domestic development status
In the domestic market, with the continuous growth of the demand for high-performance sealants in the construction and automobile industries, the research and application of BL-17 has also shown a booming trend. A number of scientific research institutions represented by the Institute of Chemistry, Chinese Academy of Sciences have proposed a number of innovative improvement measures through in-depth analysis of the molecular structure of BL-17. The representative one is the introduction of nanoscale dispersion technology, which enables BL-17 to be in the sealant system.The distribution is more uniform, thereby greatly improving its catalytic efficiency.
In addition, some private enterprises are also actively participating in the research and development of BL-17-related products. For example, a well-known company launched a two-component sealant based on BL-17. The product quickly occupied the domestic market with its excellent comprehensive performance and gradually expanded to overseas markets.
Comparative Analysis
Parameters/Brand | DuPont (US) | BASF (Germany) | Chinese Academy of Sciences (China) |
---|---|---|---|
Catalytic Efficiency (Relative Value) | 1.2 | 1.15 | 1.1 |
Hydrolysis resistance (grade) | A+ | A | B+ |
Environmental Performance (Rating) | 95/100 | 90/100 | 85/100 |
Cost (USD/kg) | 15 | 12 | 10 |
From the above table, we can see that although foreign companies have a slight advantage in some technical indicators, domestic products have higher cost performance and are more suitable for large-scale promotion and application. This also reflects that my country is gradually narrowing the gap with the international advanced level in this field.
Practical case analysis: Performance of BL-17 in different scenarios
In order to more intuitively demonstrate the practical application effects of BL-17, we have selected three typical scenarios for detailed analysis below.
Scene 1: High-rise building curtain wall seal
A large-scale construction project uses a high-performance sealant containing BL-17 for glass curtain wall joint treatment. After a year of observation of use, it was found that the sealant not only fits perfectly in complex geometric shapes, but also remains intact after many severe storms. Especially in the low temperature environment in winter, the sealant did not crack or shed, which fully proves the significant role of BL-17 in improving the toughness of sealant.
Scene 2: Soundproof sealing in automobile manufacturing
On the production line of a well-known automobile brand, technicians introduced BL-17 into the manufacturing process of door seal strips. The results show that the sealing strips of the new formula not only have better sound insulation, but also have significantly improved sealing after installation. More importantYes, these improvements do not add additional costs, but instead reduce unit costs due to increased productivity.
Scene 3: Waterproof protection for electronic equipment
A electronics manufacturer attempts to use a BL-17-containing sealant in the waterproof design of its new smartwatch. After strict water immersion tests, the internal circuit board of the watch is always dry and has not been affected by external moisture at all. This is due to the excellent waterproofing performance and long-term reliability given to the sealant by BL-17.
Future Outlook: BL-17's technological innovation and development trend
With the continuous advancement of technology, the tertiary amine polyurethane catalyst BL-17 will also usher in new development opportunities. Here are some directions worth paying attention to:
- Green development: Develop more environmentally friendly BL-17 alternatives to reduce consumption of natural resources and the impact on the ecological environment.
- Intelligent upgrade: Combining IoT technology and artificial intelligence algorithms, it realizes precise control of BL-17 usage and further optimizes the performance of sealant.
- Multifunctional Integration: Through innovation in molecular design and synthesis technology, BL-17 has more additional functions, such as antibacterial, fireproof, etc.
In short, as a star product in the field of high-performance sealants, the tertiary amine polyurethane catalyst BL-17 is driving the entire industry forward with an unstoppable momentum. We have reason to believe that in the near future, BL-17 will bring more surprises and create a better life experience for mankind.
I hope this article will help you gain an in-depth understanding of the tertiary amine polyurethane catalyst BL-17 and its important role in high-performance sealants!
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